Showing posts with label oiler. Show all posts
Showing posts with label oiler. Show all posts

Wednesday, June 25, 2025

You Tricked Me

I cannot remember the first time someone pulled a trick on me.  I’m pretty sure it was my dad.  Tricks are part of the learning process of life.  I come from a family of tricksters.  My extended families: Hopper’s, Chapman’s, Crumpton’s, Dutton’s, Waldrop’s, Smith’s, Barnett’s, and Clark’s are well schooled in the art of trickery.

One memorable time was on a visit to my Dutton cousins.  They were poor as we were and found entertainment with simple things.  They told me that they wanted to show me something in the woods behind their house.  Following cousins Floyd, Wayne, Larry, and Danny in the woods was fun and exciting.  They were more like older brothers than cousins.

As we trekked up the trail, I paid more attention to my surroundings than I did where I was going.  Suddenly I stepped and I disappeared into a gigantic hole.  I found myself looking up at four laughing cousins peering down.  I felt like a trapped animal about to be speared to death.  They retried me from the hole and showed me how they built the trap.

The hole was formed by stump of a large tree that either had rotted or had been removed for the resin it possessed.  They had placed rotten pine sticks over the hole and then covered the sticks with pine straw.  They showed me how they stepped around the hole allowing me to step into hole. I couldn’t wait to get home and build one for some unsuspecting soul.

School was another place where tricks were fun.  My senior year there was a mump epidemic.  I had already had them.  One of my favorite teachers, Ms. Harvey, was an old maid that had never had the mumps.  I had her for advanced math.

The principal and biology teacher enlisted Tony, my friend and future brother-in-law, to pull a prank on Ms. Harvey.  They gave us some bubble gum, which was prohibited in class, and instructed us to hold the bubble gum in our jaws resembling the mumps.

We went to advanced math and did as directed.  I held my face on my desk and got my face hot and red as did Tony.  Ms. Harvey summoned Tony and me to her desk where she felt our faces to check for fever.  With classmates in cahoots with us, when Ms. Harvey asked if I was okay, classmates told Ms. Harvey that my brothers had the mumps.  They were really home with them!

Ms. Harvey ordered us out.  She was terrified she would catch the mumps.  A couple of our friends pretended they were sick, and she told them to go to the office.  Back then there was no school nurse.

When Tony and I arrived at the office and informed the principal and the biology teacher, they laughed and applauded our diabolical deed.  They told us to return to class and tell Ms. Harvey. 

Ms. Harvey did not appreciate out Academy Award acting debut and became livid.  We told about the scheme orchestrated by the principle and biology teacher.  She said they would never do such an evil thing and expelled us from class.

When we told the principle and biology teacher, they realized their blunder and accused us of taking the trick too far.  Tony and I got demerits.  The joke was on us as the principal and biology teacher put the blame on us.

The cement plant was a perfect place for tricks.  When I operated the cement kilns my oiler and I made a deal about losing weight.  We decided that the first one to lose twenty pounds would be treated to a steak supper and all the fixings by the loser.

I told him to bring a set of scales to the burner floor, and we would weigh and record our weight at the end of our work week and the first shift to the new week.  We worked seven midnight shifts from Wednesday through the following Tuesday and were off two days.  Then we worked seven evening shifts from Friday through the following Thursday and were off Friday.  Day shift started Saturday and went to Friday, and we were off to Wednesday midnight.

My oiler got the scales, and we stated our weight loss competition.  What he did not know was that the scales were used to weigh raw materials.  The scales design was conducive for me to put my little finger on a rod that connected the counterbalance weights and slide that determined our weight.  When we weighed before being off, I made him weigh less.  When we returned, I made him weigh more.  His weight was fluctuating twenty pounds, and it was driving him crazy.

He accused me of cheating that is why I had my hands were where he could see them.  He never realized that my little finger was on the rod that controlled the counterweights.  I carried on the deception for several months.  Our coworkers told me I should be ashamed.

Finally, I showed Allen, my oiler, how I controlled him.  He laughed after giving me a big cussing and threatened to kill me.  

Last year, thirty years later, I had the privilege to baptize him.  Thanks, Allen, for your friendship.

 

The Bible has plenty of tricksters. Here is one from the Book of Joshua 9:3-8 KJV

 

And when the inhabitants of Gibeon heard what Joshua had done unto Jericho and to Ai,

They did work wilily, and went and made as if they had been ambassadors, and took old sacks upon their asses, and wine bottles, old, and rent, and bound up;

And old shoes and clouted upon their feet, and old garments upon them; and all the bread of their provision was dry and mouldy.

And they went to Joshua unto the camp at Gilgal, and said unto him, and to the men of Israel, We be come from a far country: now therefore make ye a league with us.

And the men of Israel said unto the Hivites, Peradventure ye dwell among us; and how shall we make a league with you?

And they said unto Joshua, We are thy servants. And Joshua said unto them, Who are ye? and from whence come ye? 

Monday, March 13, 2023

Big Ugly

 

Big Ugly was the nickname of the oiler who helped me operate the cement kilns in Calera.  Until the introduction of computers, kiln burning required keen eyesight, analytical thinking, and quick response by the burner.  It was one of the most pressured positions at a cement plant.  The oiler was critical to successful burning of the kilns.

The two kilns at Calera were 450 feet long and 12 feet in diameter. Each burned 3-6 tons of coal and 75-83 tons of raw mix per hour when operations were smooth.  This produced 40-45 tons of clinker.  Clinkers, mixed with gypsum, produces cement.  Kilns were basically 450 pipe bombs, very dangerous and potentially deadly.

I had been an oiler prior to becoming a burner.   An oiler’s responsibility is largely preventive maintenance.  He is the eyes and ears of the burner.  If an oiler can diagnosis a potential problem, a scheduled time of repair is much better than an emergency.

Once another burner was out taking a visual inspection of the burning process.  Burners did this on fifteen-minute intervals under normal operation.  Bad raw mix could make the inspections more frequent.  When the burner returned to the control room, fire blew from the inspection door and looked like a fire-breathing dragon.  Bumfuzzled, the burner tried to analyze the problem.

His alert oiler saw the fire and ran to the control room.  He told his burner that he saw an electrical trainee and a dufus engineer carrying on of the control modules to the electrical shop.  The control module was the control for one of the major vent fans that created airflow equilibrium in the kiln.  The imbalance created more fuel and air than the kiln could handle.  The burner quickly ran down two of the Three Stooges and returned the control for the burner to get control.  Larry and Curley did not think removing the module would hurt anything.

Another critical piece of equipment was the clinker breaker.  Clinkers are normally marvel sized, but they can be from a tiny speck to six feet balls.  I have shot a couple of four feet clinkers with the eight-gauge tripod gun used to shoot sulfur rings that form in the kiln.  Clinkers larger than 2-3 feet will choke the system and will not enter the clinker breaker.

Clinker breakers are large hammers that break clinkers into manageable sizes.  Even though they are hardened steel, they wear and constant inspections of the belts, a total of six, that drive the hammers are vital.  Should a clinker breaker choke, the belts could burn into and the breaker stop.  If this happens, an oiler has a mess and a burner must start the process of slowing the kiln or possibly a shutdown if the belts are not replaced quickly.

I was working overtime on another shift when the oiler told me that one belt had worked loose.  It did not pose a threat, but he wanted me to know.  Three evening later, my oiler run into the control room in a panic.  He was frantic.  He said that we had a belt loose and we need to call in maintenance men to fix it. 

I told him that I knew it and that it had been loose for three days.  He assured me that he checked it a dozen or more times each shift.  I said that he looked at it without seeing it.  I told him the Bible talked about seeing but not seeing.

I told Big Ugly that I had done it too as an oiler.

And in them is fulfilled the prophecy of Esaias, which saith, By hearing ye shall hear, and shall not understand; and seeing ye shall see, and shall not perceive (Matthew 13:14 KJV).

*And he (John) stooping down, and looking in, saw (blepi-casual glance) the linen clothes lying; yet went he not in.  Then cometh Simon Peter following him, and went into the sepulchre, and seeth (theori-thoughtful and calculated look) the linen clothes lie, And the napkin, that was about his head, not lying with the linen clothes, but wrapped together in a place by itself.  Then went in also that other disciple, which came first to the sepulchre, and he saw (eiden-conveys belief), and believed (John 20:8-5KJV).

* From Doctrine that Dances, Dr. Robert Smith Jr. (pp. 20-21)